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Taixing Petroleum Machinery Co., Ltd.>>  Company News
 
 
  Research Report on the feasibility of Elevator Link
 

catalog
1, general
1.1 background of the project
1.2 the basis and scope of the research work
1.2.1 research basis
1.2.2 research scope
1.3 overview of feasibility studies
1.3.1 product market size
The main content of 1.3.2 product development
1.3.3 main technical and economic indicators
2, enterprise profile
3, market demand forecast and the proposed scale
3.1 market demand forecast
3.2 proposed scale
4, material supply and production cooperation
4.1 material supply
5, building address, natural conditions and general layout plan
5.1 construction address
5.2 natural conditions
5.3 general layout plan
5.4 warehouse transportation
6, technical program and equipment selection program
6.1 project development guidelines and design principles
6.2 product processing technology and equipment selection
7, civil engineering and public facilities
7.1 civil engineering
7.2 utilities
8, environmental protection
9, occupational safety and health
9.1 fire prevention, explosion protection
9.2 against mechanical damage
9.3 dust and gas
10, energy saving
11, production organization and personnel training
11.1 production organization
11.2 personnel training
12, the project implementation plan
13, investment estimation and financing
13.1 total investment in fixed assets
13.2 new liquidity estimates
13.3 fund raising
14, economic benefit analysis
15, conclusion
Schedule:
1, Elevator Link project main equipment detail table
2 rings, engineering new plant list
3, Elevator Link project total new fixed assets estimate table
4, Elevator Link project investment plan and fund raising
5, the project capital calculation table
6, DH250 unit production cost table
7, Elevator Link DH250 total cost estimate form
8, production 1000 to pay the income statement
9, Elevator Link project investment recovery period calculation table
Schedule: layout of Taixing Petroleum Machinery Co., ltd..
1, general
1.1 background of the project
Our country is an oil producing country, in the past most of the oil field in the eastern and central China, after many years of exploitation, and now has entered the stage of stable and failure period. Each half accounted for an annual increase of foreign oil at the same time, China is a big country in recent years, our country every year to purchase a large number of oil, in order to alleviate the domestic oil shortage, for our country the oil mining focus shifted to the West and offshore oil field development, according to statistics, only in the western oil fields and offshore oil drilling depth of the oil exploitation in China, has been basically in full swing, but only so can not meet the domestic oil needs, therefore our country each big oil field will continue to participate in the world oil power production project bidding, a large number of technical personnel and skilled workers in the perennial foreign oil, for the country win the oil.
The first task is to oil exploration, drilling, and the ring is one of the most important lifting tool drilling. Used in our country at the present time rings part of dependence on import, part by Baoji Petroleum Machinery Factory production, and Baoji Petroleum Machinery Factory mainly produces large rig, cement truck, fracturing trucks and other large equipment rings is only a supporting parts of their rig, and oilfield needs large number of various specifications of the rings there is a shortage. I plant sentinel company as the National Petroleum and Natural Gas Corporation production drilling tools, with the rings, the elevator has more than 20 years of production history, the production of drilling tools accumulated technology and experience, ability of development and production of suspended drilling tools, research and development of Elevator Link, to meet the needs of the national industrial policy and oil development. The company developed the production of rings, imports can solve part of the rings, save a lot of foreign countries, also can let Baoji petroleum machinery factory focused on the production of large drilling equipment more, while addressing the major oil fields of the rings shortage contradiction, and play an important role for the development of the company.
1.2 the basis and scope of the research work
1.2.1 research basis
The market research report.
The ordering contract
The company to the Taixing National Petroleum Machinery Co. Ltd. the phone records
1.2.2 research scope:
The Elevator Link market demand forecast and the scale of production plan.
The development of new programs and equipment selection scheme.
The general layout scheme.
The estimation of project investment and social benefits.
1.3 overview of feasibility studies
1.3.1 product market size
Elevator Link, currently in the domestic production of individual manufacturers, according to market demand, said the current domestic demand in 1000 ~ 1200 to pay about three to five years later with the international market demand more prosperous. The project to develop the production scale: annual output of 1000 to pay.
The main content of 1.3.2 product development.
In order to make the products reach the international advanced level, must be developed with high strength and high toughness of the new martensitic bainitic steels, the new structure design and the drilling is convenient for workers to operate, safe and reliable, the whole project to plant expansion, increasing the production equipment and auxiliary equipment, the necessary testing equipment and instruments.
1.3.3 main technical and economic indicators

Number name Company number remarks

1
2
3
4
5
6

Main data
Annual output
New year sales revenue
The new investment in fixed assets
New building area
Add main equipment
Gross profit (net)


pay
Million yuan
Million yuan

1000
4800
2000
 

2, enterprise profile
Our company as one of the key enterprises of petroleum and Natural Gas Corporation sentinel production of petroleum drilling tools, is our country at present the biggest drilling tools products manufacturer, main products 90 years was awarded the national production license and won the ISO9001 quality system of the third party certification in 1998 and in 2002 smooth through the American Petroleum Institute API certification. The company's existing staff of more than 600 people, including senior engineer 4 people, intermediate technical staff of 39 people, the company's total assets of 1.2 billion yuan, has a casting, forging, welding, stamping, machining, heat treatment and perfect detection means. Central laboratory for Yangzhou City Heavy Industry Bureau of physical and chemical testing center, materials, chemical composition analysis, metallographic analysis, mechanical test, pressure test, hardness test and ultrasonic flaw detection and a series of detection, is now a national metrology units qualified to confirm, the enterprise through the Jiangsu Provincial Bureau of standards with the acceptance of international standards. Through the API certification, enterprise products can be directly involved in the international market competition.
My company production of elevators, and other drilling tools in oil field won a good reputation, product except for sea oil field, has covered the major oil fields, and exported to the international market, product market share rate of 80%.
3, market demand forecast and the proposed scale
3.1 market demand forecast.
According to statistics, in recent years the number of China's imports from the initial 200 pay has reached 500 now pay, along with the West and offshore oil field developing. The number of drilling and well depth continued to increase and improve, the rings of the annual demand will continue to expand. So in the next few years, rings of the demand will increase by a large margin is expected in the next three to five years, will reach the year 1500 to pay, so the development of rings of the market is very optimistic about the prospects for, our company develops elevator link to solve the contradiction between supply and demand of domestic, as soon as possible, will replace imported, not only for the country save a lot of foreign exchange, but also greatly improve the economic efficiency of enterprises. At the same time, we will in international market with low price and high quality products in international market competition.
In summary, the development and production of Elevator Link, is to seize the market opportunities, market prospects are very good.
3.2 proposed scale
Forecast according to the market demand, combined with our products market share, design annual production of 1000 pay to pay 1500 ability, quasi annual production of 1000 to pay, in order to make the elevator link project put into operation as soon as possible, complete sets of engineering to plant expansion, the purchase of key production equipment and testing equipment, reached an annual output of 1000 to pay, the sales price for each pair of 480 million yuan, annual increase value of 48 million yuan.
4, material supply and production cooperation
4.1 material supply
Elevator Link main raw material for high strength martensitic high quality alloy steel, the alloy steel for the furnace refining, rust proof paint, etc..
The rings of material will be provided by Shanghai Baosteel group.
5, building address, natural conditions and general layout plan
5.1 construction address
This project is built in the factory of our company, and the forging project is undertaken by the subsidiary company of the company because of the environmental factors.
5.2 natural conditions
The project construction at the City Industrial Park, water and land transportation is very convenient, water, such as by Thai canal through the Yangtze River, road network extending in all directions, away from the factory Ningtong Highway 5 kilometers, annual average temperature of 14.5, geography and environment conditions is extremely advantageous.
5.3 general layout plan (Figure)
This project in heat treatment workshop on the west side of the construction of 72m x 10.5m standard workshop, 5 tons of overhead crane in bridge type 1, single 5 tons driving a, heat treatment workshop East built shot peening workshop, assembly workshop 72m x 18m. 5 tons of air hammer built branch plant 80m x 18m
5.4 warehouse and transportation
The company has a more complete storage institutions, storage capacity is relatively rich, can meet the needs of the project after the completion of.
The company is located in the environment better, social capacity sufficient, into the plant raw material, blank without need of large, long transport, transport in the factory by two forklifts, can assume.
6, technical program and equipment selection program
6.1 development and construction of the guiding ideology and design principles
6.1.1 project development products for the upgrading of products, the use of the American Petroleum Institute of API standards, products in order to reach the international advanced level as the guiding ideology.
6.1.2 the project in line with the principle of small investment, add the necessary processing equipment and detection means, to obtain greater social benefits and enterprise benefits.
6.1.3 the project strictly follow the principle of the "three simultaneous", effective governance of the "three wastes", do a good job in the labor protection and occupational safety and health, and conform to the requirements of the relevant provisions of the labor health and environmental protection.
6.2 product processing technology and equipment selection
6.2.1 process route
Forging round - skinned, ut - forging - sandblasting (oxide) normalizing, quenching, sandblasting to quenching oxide) - magnetic particle inspection pull test (1.5 times of the rated load) - magnetic particle inspection surface shot peening - paired - Painting - Packaging - storage
6.2.2 device selection
Add main equipment detail table see schedule 1.
7, civil engineering and public facilities
7.1 civil engineering
This project is a new workshop, forging workshop, estimated investment 4 million yuan, 1 million yuan of heat treatment plant expansion, shot blasting workshop 500 thousand yuan, assembly workshop 1 million 500 thousand yuan.
7.2 utilities
New transformer for 7.2.1 power supply facility.
7.2.2 water supply and drainage and fire fighting
(1) the original workshop of water supply and drainage facilities is complete.
(2) there is no inflammable and explosive materials in the production workshop, so it is used as the main fire control measure to configure the chemical fire extinguisher in the workshop.
Added plant detail table see schedule 2.
8, environmental protection
Forging of this project is undertaken by the branch company, the factory around residential households, deep well type heat treatment furnace for normalizing and quenching, smokeless, cooling medium is water nor chemical pollution source, does not constitute pollution to the surrounding environment.
9, occupational safety and health
9.1 fire prevention, explosion protection
On the management of inflammable and explosive goods, our company has perfect management system and safety inspection and supervision mechanism, and through the Municipal Public Security Department inspection and acceptance.
9.2 against mechanical damage
(1) the reasonable arrangement of the process flow in the workshop, equipment layout according to the design specifications to leave enough room for operation and safety.
(2) the high speed movement of the mechanical equipment, the metal fly out and the grinding wheel debris need to be protected.
(3) the lifting and transportation equipment, the setting up of the lifting limiter and the buffer, the limit device and the safety switch.
(4) the safety channel setting workshop, WIP, blank with a special disposal site.
9.3 dust and gas
Dust pollution source of the project.
10, energy saving
The project products for the overall forging, the use of advanced forging process, while saving a large number of coal and electricity, with a strong social benefits and plant benefits.
11, production organization and personnel training
11.1 production organization
Company strictly according to ISO9001: 2000 quality assurance system requirements, in the whole plant built quality office, production division, science and technology, inspection department, equipment department, supply department, sales department and production workshop, semi finished product storehouse, finished product storehouse, blank library, perfect mechanism, their respective functions and duties, strictly in accordance with the "quality manual" and "program files" operation, organization of production more perfect.
11.2 personnel training
In principle, the project is not new to the staff, the workers, technicians and inspectors by the internal adjustment of the enterprise. Just outside the training on the part of the special equipment operating personnel, certificates.
A new 5 ton air hammer, training operator 5, maintenance personnel 2 people;
The new X ray stress measurement instrument, training inspector 1 people;
The new magnetic particle inspection instrument, training inspector 1 people.
12, the implementation plan of the project schedule to see the following table: (omitted)
13, investment estimation and financing
13.1 the total amount of new fixed assets is estimated in table 3.
13.2 new liquidity
According to my company's sales of funds to return the situation, and production cycle, determine the capital turnover period of 4 months, the new liquidity 4 million yuan.
Investment plan and fund raising schedule see Schedule 4
The project funds calculation table is shown in Schedule 5
14, economic benefit analysis
14.1 basic data
14.1.1 production scale
Total design and production scale of annual output of 1000.
14.1.2 project calculation period
This project from the development to the trial period for a year.
14.1.3 new fixed asset depreciation charge
The depreciation rate of fixed assets is 6%, and the depreciation cost is 1 million 200 thousand yuan.
14.1.4 materials, wages, financial expenses, other expenses
Production cost per unit is shown in Schedule 6
The total cost estimate is shown in schedule 7
14.1.5 product sales price, sales tax and additional
Product sales price in the basis of the ex factory price of tax.
The relevant provisions of the state and local tax laws for the implementation of the factory shall see the following table:

Serial number

Tariff

basis

tax rate

1
2
3

value added tax
Urban construction and maintenance tax
Education surcharge

According to the sales and income tax
Value added tax
Value added tax

17%
7%
 4%

14.2 financial calculation and economic evaluation
14.2.1 sales revenue and sales tax and additional calculations
According to the annual production plan and sales price of sales revenue calculation, the new sales income of 48 million yuan, sales tax and additional 280 thousand yuan (excluding VAT).
14.2.2 profit and loss calculation
Producing an annual total profit of 12 million 160 thousand yuan, according to 33% of the income tax for 4 million 10 thousand yuan, undistributed net profit of 8 million 150 thousand yuan, see Table 8
14.3 investment recovery period
The company's use of new products to achieve net profit and new fixed asset depreciation calculation of investment recovery period. Payback period is 2.28 years, as shown in schedule 9.
14.4 economic analysis conclusion
14.4.1 the economic analysis results of the project see the following table.
14.4.2 economic analysis conclusion
From the economic analysis above, we can see that this project has a certain economic benefit, social benefit is obvious, and the repayment period of the loan is also in line with the requirements of the bank loan. It is concluded that the Elevator Link project is feasible, please give approval and support to the relevant departments in order to implement as soon as possible, as early as investment, as early as effective.
Main economic data and evaluation index

Serial number

name

Company

data

remarks

一、
1.
二、
1.
1.1
1.2
1.3
1.4
2.

 

 

3.
4.
5.
6.
7.
8.

三、
1.
2.
3.
4.

Design scale
Elevator Link annual output
economic data
total investment
Fixed assets investment (Xin Zeng)
Fixed asset investment direction adjustment tax
Interest in construction period
Liquidity (Xin Zeng)
Fund raising
Among them: borrowing
Free money
Total free funds
sales revenue
Sales tax and additional
Total cost
Gross profit
income tax
Net profit
Financial evaluation index
Investment profit rate
investment-profit and tax ratio
Payback period (after tax)
Loan repayment period (from construction period)


pay
Million yuan
Million yuan
Million yuan
Million yuan
Million yuan
Million yuan
Million yuan
%
Million yuan
Million yuan
Million yuan
Million yuan
Million yuan
Million yuan
%
%
year
year


1000

2000
1491.12
0
16
493


1200
800
40

4800
28
3556
1216
401
815

25
35
2.28

Rings newlyincrease equipment list
Schedule 1 units: million
Serial number Device name Unit Price number Total remarks
Processing equipment        
1 The 5 ton air hammer 500.00 1 200.00  
2 5 ton operating machine 60.00 1 30.00  
3 2 * 4 reflector 20.00 4 80.00  
4 10 ton overhead traveling crane 50.00 1 20.00  
5 5 ton overhead traveling crane 30.00 1 50.00  
6 5 tons of single beam traffic 5.00 3 15.00  
7 C650 ordinary lathe 25.00 2 50.00  
8 Ring die 10.00 5 50.00  
9 Deep well type quenching furnace 21.00 2 42.00 Jiangsu Feng Donglu Industry Co. Ltd.
10 Shot blasting machine 40.00 1 40.00 Dongguan Ji Chuan mechanical equipment Co., Ltd.
11 500t straightening machine 80.00 1 80.00 Ji'nan second machine tool works
Test equipment        
1 X - ray stress detector 51.00 1 51.00 Handan Aisite Research Institute
2 500t horizontal tensile testing machine 93.00 1 93.00 Changchun testing machine factory
3 Low temperature impact testing machine 6.00 1 6.00 Guan Zhong testing machine factory
4 Universal material testing machine 4.00 1 4.00 Guan Zhong testing machine factory
5 leeb hardness tester 2.00 1 2.00 Guan Zhong testing machine factory
6 Magnetic particle flaw detector 4.00 1 4.00  
Link Elecator new plant detail table
Schedule 2 units: million
Serial number Shop name Construction area (square meters) manufacturing cost
1 Forging shop 1500 400.00
2 Heat treatment workshop 800 100.00
3 Shot blasting shop 250 50.00
total     550.00
Total amount of fixed assets for Elevator Link project
Schedule 3 units: million
number project Construction project Equipment purchase Installation engineering Tooling equipment Other expenses total remarks
1 fixed assets              
1.1 Important production department              
1.1.1 Processing part   622 49.76     671.76  
1.1.2 Heat treatment equipment   42.00 3.36     45.36  
1.2 Auxiliary production part              
1.2.1 Test equipment   160 12.8     172.8  
1.2.2 Process equipment       50   50  
1.2.3 Driving   95 7.6     102.6  
1.2.4 Forging workshop extension 400         400  
1.2.5 Heat treatment plant expansion 100         100  
1.2.6 Shot blasting shop expansion 50         50  
                 
                 
  Subtotal           1592.52  
1.3 Reserve charge              
1.3.1 Basic reserve              
1.3.2 Basic reserve              
  total              
3 nvestment direction adjustment tax              
4 Interest in construction period              
  total              
Elevator Link project investment plan and fund raising form
Schedule 4 units: million
number Name total
1
1.1
1.2
1.3
1.4
2
2.1



2.2
2.2.1


2.2.2
total investment
Fixed assets investment
Investment direction adjustment tax
Interest in construction period
working capital
Fund raising
Own funds
Which is used for fixed assets
working capital
Interest for construction period
loan
Fixed assets investment loan
Among them: long term
short-term
Liquidity loan
2000
1592.52
0.0
16
493
2000
800
416
368
16
1200
1075
500
575
125
Project funds calculation table
Schedule 5 units: million
Serial number project  
一、
1.1
1.2
1.3
1.4 二、
1
2
3
4
5
6
Project capital requirement
Fixed assets investment
Investment direction adjustment tax
Interest in construction period
Working capital
He.
Project funding sources
Capital of enterprise
Enterprise basic accumulation fund
Surplus reserve fund
No profit
Enterprise depreciation fund
other
total

416
0
16
368
800

200
150
250
110
90

800
Elecator link DH250 unit production estimation table
Schedule 6 units: yuan / Fu
Serial number Cost item Company number amount of money remarks

1.
2.
3.
Material Science
Direct salary
Manufacturing cost
total
Kg 650 7500
5000
12000
24500
 

Elecator link DH250 total cost estimate form
Schedule 7 units: yuan / Fu

Serial number Cost item amount of money remarks
1 Direct material 7500  
2 Direct salary 5000  
3 Manufacturing cost 12000  
4 Management expenses 3800  
5 Financial expenses 960  
6 selling expenses 4800  
       
  total 34060  
Production of the annual output of 1000 pieces of income statement
Schedule 8 units: unit: yuan / pair
Serial number name amount of money remarks





Product sales revenue
The cost of goods sold
Product selling expense
Product sales tax and additional
profit on sales
Management cost
Financial expenses
operating profit
Income tax
Net profit
4800
2600
480
28
1692
380
96
1216
401
815
 
Elevator Link project investment recovery period calculation table
Schedule 9 units: million
particular year Investment amount Recovery amount End of the year did not recover the balance of investment remarks
That year Cumulative
First year
Second years
Third years
Fourth years
1100
900
860
1000
500
860
1860
2360
240
140
 
The payback period =2+140/ (2360-1860) =2.28
 
 
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